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Thorpe Engineering Consultants

Experts in: Submerged Combustion Installation; Digester Heating; Acid Bath Heating; Water Bath Heating. Visión en español

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Digester Heater

The use of a Submerged Combustion (S.C) burner as a digester heater is an economical alternative to the use of boilers and heat exchangers.

The S.C. unit will produce a heat transfer to the sludge of ca. 98% at 38°C. When compared to the traditional boiler/exchanger system the benefits can be seen immediately. With the minimal amount of biogas used there is ample spare for other uses such as power generation.

Benefits

  • S.C.U. heats & conditions the sewage sludge to aid digestion.
  • The increased sludge conditioning promotes a more rapid rate of digestion giving reduced digester residence time thus effectively increasing digester capacity.
  • Operates primarily on Biogas with Natural gas or LPG as a suplimentary fuel in case of low biogas level.
  • Easily retrofitted.
  • Significant Whole Life Cost savings over traditional heating methods.
  • Easy to operate.
  • Low operating and maintenance costs.
  • MAD can be achieved in a reduced time frame.
  • Eliminates the need for costly annual boiler inspections and repairs.
  • The use of High Efficiency Motors and Variable Speed Drives to control sludge temperature reduces gas and power consumption.
  • Bespoke system design improves economy.

pasteurisation system and steel digester

A pasteurisation system and steel digester on a small sewage works

2.3 Millian BTU Unit

This SCU produces 2.3 million BTU?s / hour of Heat Energy direct to the liquid being heated.

   Digester Heater Pasteurisation of Sewage Sludge Acid And Water Baths
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